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TABLE OF CONTENTS

3

Introduction

3 General Health and Safety Precautions 3 Concentration Levels and Ventilation Standards 3 Special Precautions 3 General Fabrication Considerations

4

Cutting Plexiglas®

4

Health and Safety Precautions

4

Cutting

4

Circular Blade Saws

6

Circular Blade Saw Operation

7

Band Saws

8

Band Saw Operation

9

Scroll Saws

9

Saber Saws

9

Veneer Saws

9

Hole Saws

10

Routing Plexiglas® Acrylic Sheet

10

Scribing and Breaking

10

Scraping Edges of Plexiglas® Acrylic Sheet

11

Machining Plexiglas®

11

Health and Safety Precautions

11

Machining

11

Turning

12

Routing and Shaping

14

Drilling

14

Modification of Drills:

Instructions for Sharpening Bits

16

Drilling Techniques

16

Tapping and Threading

17

Finishing Plexiglas®

17 Sanding 17 Machine Buffing 18 Polishing Drilled Holes 18 Polishing Edges 18 Flame Polishing

2

19

30

32

33

Cementing Plexiglas®

19 19 20

Health and Safety Precautions General Joining Comments

Cementing Plexiglas® Acrylic Sheet to Plexiglas® Acrylic Sheet

21

Solvent Cements

21

Thickened Cements

22

Polymerizable Cements

28

Basic Cementing Techniques

29

Cementing Plexiglas® Acrylic Sheet to

Other Materials

Annealing Plexiglas®

30 Health and Safety Precautions 30 Annealing 30 Determination of Best Annealing Temperature 31 Annealing Procedures 31 Slow Cooling After Annealing

Maintenance of Plexiglas®

32 Dusting 32 Cleaning 32 Polishing 32 Buffing 32 Sanding

Storage and Handling

33 Masked Sheets 34 Unmasking 34 Remasking 35 Protective Coatings

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