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Manufacturing Efficiencies – Waterloo, IA Journey to a 6-Day Drive Train

50

  • -

    12 Days

  • Relocation of 412 machines

  • Eliminated 155 machines

45

40

  • -

    14 Days

  • Machining departments based on part families

  • Arranged machines using cellular concepts

  • Started evacuation of multi-story buildings

35

Production Days

30

25

20

  • -

    10 Days

  • Total evacuation of multi-story buildings

  • New heat treat fully operational

  • Set-up improvement

  • On-site forging storage

  • Insourcing of core processes

15

10

5

0

Prior to 2005

2005

2006

2007

Run size optimization and set-up improvement

Daily run size parameters

Outsourcing non-core processes

  • -

    2 Days

2008

39

| Deere & Company

| August 2011

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