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FITTING INSTRUCTIONS

  • 1.

    Ensure the handbrake is fully on and the jockey wheel is down & secure. Chock the opposite wheel.

  • 2.

    Loosen wheel bolts. Jack up caravan or trailer under the axle until wheel is off ground.

  • 3.

    Place an axle stand into position and lower any corner steadies or prop stands.

  • 4.

    Remove wheel bolts and wheel.

  • 5.

    Remove rectangular plastic cap from the underside of the swing- arm - see Fig 1, Item 1.

  • 6.

    Insert mounting brackets - see Fig2, Items 1 and 2 - ensuring the ‘arrow’ is pointing forwards - see Fig 2, Item 3. Note:- brackets are handed. Press brackets together using pliers, if necessary.

  • 7.

    Insert bottom shock absorber bolt through mounting bracket. Secure, but do not tighten, with self-locking nut. See Table 1 and Fig 3 to ensure shock absorber is correctly fitted either inside or outside of mounting brackets.

  • 8.

    Insert top shock absorber bolt through chassis member - see Table 2 and Fig 4 to select correct hole, and secure with self- locking nut to 86Nm (63.5 lbs/ft).

  • 9.

    Align shock absorber and mounting bracket and tighten bottom self-locking nut 86Nm (63.5 lbs/ft).

  • 10.

    Replace wheel and wheel bolts.

  • 11.

    Raise any corner steadies or prop stands and remove axle stand.

  • 12.

    Lower jack and torque wheel bolts to 88 Nm (65 lbs/ft) in sequence - North, South, East and West.

  • 13.

    Repeat steps 2 to 12 for other whee (l s).

  • 14.

    When installation complete remember to check wheel bolt torque after first 50km (30 miles).

1

Fig 1

Fig 2

Fig 3 a+b (See table 2)

A

D

Axle Type Straight axle Delta axle

Mounting to the inside (Fig 4/a to the outside (Fig 4/b)

Delta SIN 10/12 (Chassis with Members)

Max permissible tyres -6J x 14 ET 38 with 185/70 R 14 tyres -6J x 15 ET 30 with 205/65 R 15 tyres

Delta axle Delta SI 850 Delta SIN 10/12 Delta SIN 14 (Chassis with members)

to the inside (Fig 4/a)

B

Fig 4a

Table 1

X=Minimum of 16mm

Fitting to AL-KO Chassis

Colour code

A

B

C

D

E

Green Blue

265/270 235

255 min

approx. 125

52-75

15 max

Fig 4b

Fitting to non-AL-KO Chassis

Table 2 Installation measurements unloaded axle (mm)

Red

Black

235

E-Mail: mail@al-ko.co.uk www.al-ko.co.uk Tel: 01926 818500 AL-KO Kober Ltd, South Warwickshire Business Park, Kineton Road, Southam, Warwickshire, CV47 OAL

Due to a policy of continuous product improvement, AL-KO reserves the right to change technical specifications.

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