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Tools for Changing Springs and Shock Absorbers

KL-9002-100 Dimensions of minimum travel in Rasters 1 & 2

KL-9001 and KL-9002 Technical Data

Lmin.

=475

72 40

KL-9002-100 Cylinder

Dimensions of maximum travel in Rasters 1 & 2

Lmax.

=715

KL-9002-100

Smax.

II=377

Smax.I=340 A=305

Cylinder

L L A SPF Smin. min. max. I

Overall length Overall length Working Travel (stroke) Cylinder free wheel at min. max.

Jaw seperation min. (I) (distance between jaws)

Smin.

II

Jaw seperation min. (II)

(distance between jaws)

Smin.

III Jaw seperation min. (III) (distance between jaws)

Smax.

I

Jaw seperation max. (I) (distance between jaws)

Smax.

II

Jaw seperation max. (II) (distance between jaws)

Smax.

III Jaw seperation max. (III) (distance between jaws)

Working load

max.

Working load (at 4-times safety factor) max.

Breaking load spindle drive spindle drive

72 mm

72 mm

104 mm

-

280 mm

340 mm

312 mm

377 mm

349 mm

-

KL-9001-100

KL-9002-100

415 mm

475 mm

655 mm

715 mm

245 mm

305 mm

675 mm

735 mm

40 mm

40 mm

25 000 N 27 500 N

25 000 N 27 500 N

110 000 N hex 24 mm 180 Nm

110 000 N hex 24 mm 180 Nm

torque ratchet

max.

with 1/2"-hand

KL-9001-100 Dimensions of maximum travel in Rasters 1, 2 & 3

Cylinder weight

Cylinder weight with Jaws size. 1 and 2

6,0 kg 12,5 kg

6,9 kg 13,4 kg

Lmin.

=415

104 72

40

Note:

  • Maximum load values refer to the clamping cylinder together with the pair of jaws KL-9001-11.

  • Operating the spindle with mechanical tools ensure that the torque limit of 180 Nm is not exceeded.

KL-9001-100 Cylinder

Example:

To compress a spring which is coil bound at 15,000 N (e.g. Mercedes W126) a torque of only approx. 58 Nm is required!

Dimensions of maximum travel in Rasters 1, 2 & 3

Lmax.

=655 Smax. Smax. III=349 II=312

Examples of coil-bound forces:

KL-9001-100

Smax. I=280 A=245

VW Polo AO3....approx. 6 000 N VW Passat B5 ..approx. 8 000 N Mercedes Vito.approx. 14 200 N Peugeot Boxerapprox. 15 000 N MB M Class approx. 18 000 N

VW Golf A4............ approx. 7 000 N Audi A4 6 cyl.......... approx. 9 000 N Chrysler Voyager.approx. 14 000 N Fiat Ducato ..........approx. 15 000 N BMW X5 ..........approx. 18 000 N

1-09

Copyright KLANN-Spezial-Werkzeugbau-GmbH 4.E1

1

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