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Fig 10-8

(h) Install the thermostat water manifold back onto the engine making sure the 2 O-rings are still in place on the engine (Fig 10-8). Start the 3 bolts, but do not fully tighten them at this time. CAUTION: Make sure all O- rings stay in place. NOTE: If the water pipe spacer appears too tight to slip over the O-ring on the engine, it is not properly aligned.

(i) Using the 2 black spacers (G5), place them between the thermostat water manifold and the engine at the 2 remaining mounting bosses and insert the 2 remaining M6x55 bolts (G6) (Fig 10-9). Tighten all 5 bolts. Torque: 9 Nm (80 in lbf)

Fig 10-9

(j) Reconnect all hoses, except for the radiator hoses, to the thermostat water manifold.

TOYOTA Procedure

Fig 10-7

Trim 1” Off

  • 11.

    Heater Hose Modifications

    • (a)

      Disconnect the two heater hoses from the heater core nipples (Fig 11-1). Trim 1” off the top hose and 3” off the bottom hose and reinstall them.

FJ CRUISER

MY – 2007-

SUPERCHARGER FIT KIT

with the O-ring facing the thermostat water manifold (Fig 10-7).

groove of the thermostat spacer (G1), a small amount of grease will help hold it in place, and then place the spacer (G1) on the 3 bolts

(g)

Install the large O-ring (G3) in the

Fig 11-1

Trim 3” Off

Issue: B

10/20/07

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