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TOYOTA Procedure

FJ CRUISER

MY – 2007-

SUPERCHARGER FIT KIT

14. Preparation for the Supercharger Housing Installation.

(a) Remove the intake port gasket and throttle body O-ring from the intake air surge tank (Fig 14-1). Retain these parts for the next step.

Fig 14-1

(b) Install the intake manifold gasket and throttle body O-ring in the supercharger housing (Fig 14-2). The molded gasket and O-ring should fit snugly in the grooved recesses in the housing.

Fig 14-2

(e) Turn the supercharger housing upright and remove the 12 M6 bolts that attach the top cover (Fig 14-3). Retain these bolts. Attached to the coolant nipples in the top cover will be a plastic bag with 6 special reduced shank M8 bolts (B1). Remove and open the bag and set these bolts aside. CAUTION: Do not remove the larger bolt between the two coolant nipples!

Fig 14-3

Fig 14-4

(f) Carefully lift the cover up removing it from the main housing. Note: the charge air cooler will come out attached to the cover (Fig 14- 4). It is bonded to the cover. DO NOT SEPARATE it from the lid. Set the assembly upside down so the foam seal is not damaged. The black sealing O-ring should remain in the groove in the main housing.

Do Not Remove this bolt

Issue: B

10/20/07

Page 22 of 45 pages

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