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TOYOTA Procedure

FJ CRUISER

MY – 2007-

SUPERCHARGER FIT KIT

Fig 14-5

When installed, the bolts will float on the reduced diameter shanks.

(e) Preinstall the 6 special reduced diameter shank M8 intake manifold bolts (B1) by threading them into the main housing (Fig 14-5). By reinstalling these bolts into the housing, the possibility of dropping them into the engine ports is reduced. When the bolts are fully threaded in, they will float up and down on reduced diameter shanks.

  • 15.

    Installation of the Supercharger Housing.

    • (a)

      Remove the tape covering the intake ports in the engine manifold. Make sure the surface is clean.

Fig 15-1

(b) Carefully, position the supercharger main housing on the intake manifold and hand start the 6 bolts (Fig 15-1). Do not tighten at this time. CAUTION: Before proceeding, pull the heater hoses out from under the rear corner of the supercharger housing.

Fig 15-2

(c) Install the original 2 bolts that attach the support brackets (2 surge tank stays) to the supercharger housing Fig 15-2). Do not tighten.

(d) Using the 3 M8 bolts (D2), install the upper idler bracket assembly (D1) to supercharger housing (2 places) and the engine cylinder head boss (1 place) Fig 15-3). Do not tighten.

Fig 15-3

(e) Tighten all fasteners starting with the intake manifold, then the side support brackets, and finally the idler pulley assembly. Torque: 28 Nm (21 ft lbf) (Fig 15-1 ~ 15-3)

Issue: B

10/20/07

Page 23 of 45 pages

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